In my new VMware Infrastructure 3 environment, there were times were an ESX host crashed and failed to restart.  Here's the solution provided by VMware:
1.  Reboot and start (Troubleshooting) console.
2.  Login as "root"
3.  At the commmand prompt, type the following:
"esxcfg-boot -p" (Enter)
"esxcfg-boot -b" (Enter)
"esxcfg-boot -r" (Enter)
4.  The above would clear the boot ini and log files.  Type "reboot" (Enter) to reboot the ESX host.
For proactive monitoring, here's what could be done:
1.  Login as "root"
2.  At the command prompt, type "df -h".
3.  This command would display the size and % utilized for each partitions.  The /boot partition should be below 50% utilized.
4.  If the /boot partition is above 50%, use the procedure above and reboot the ESX server to avoid a crash.
Cheers!
 
 
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